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What
is a rupture disc?
Which
rupture disc design should I specify?
Which rupture discs meet ASME Certification?
What's
the difference between tension type and reverse acting rupture discs?
The rupture disc keeps breaking early, what's wrong?
How do I know if the rupture disc is installed correctly?
What can I do to make sure the rupture disc operates as intended?
Who is my representative?
We re-evaluated our relief system, and it no longer meets requirements.
What can I do?
Why aren't rupture discs kept in stock at C.D.C.?
How do I identify my rupture discs / How do I reorder a set of rupture
discs?
What is the difference between the manufacturing range and the burst
tolerance?
Is my rupture disc interchangeable
with other manufacturers?
I don't see what I need in the Continental
Disc Corporation Catalog.
How
can you verify the flow performance of my rupture discs?
What
is a rupture disc?
The pressure-containing element of a rupture disc device, which consists
of the rupture disc itself and a holder assembly. A rupture disc is
designed to burst open and relieve an overpressure or vacuum condition
at a predetermined differential pressure, and specific temperature.
Which rupture disc design should I specify?
No single type of rupture disc is the best fit for all the numerous
applications of an industry. Continental Disc has a full line of rupture
discs in both tension and reverse acting designs to meet the design
criteria or requirements of most any application. Each type of rupture
disc, however, has its own characteristics and capabilities. See the
individual product bulletins
for each rupture disc design's capabilities. You can fill out our
Inquiry Form for assistance from
the factory in specifying a suitable rupture disc device.
Which rupture disc devices are available to comply
with ASME Code, Section VIII, Division?
The complete line of CERTIFLOW™
rupture discs meets all of the new ASME Code requirements, including
UD Code Symbol, and certified flow resistance (KR)
and minimum net flow area (MNFA) values, certified by The National
Board of Boiler and Pressure Vessel Inspectors.
What's the difference between tension type and
reverse acting rupture discs?
Tension
type rupture discs are oriented in a system with the process media
pressure against the concave side of the rupture disc. As the process
pressure increases beyond the allowable operating pressure, the tensile
strength of the material is reached and rupture occurs.
Reverse
Acting rupture discs are oriented in a system with the process
media pressure against the convex side of the disc, placing the rupture
disc in compression. As the burst pressure rating of the disc is reached,
the compression loading on the rupture disc causes it to reverse,
snapping through the neutral position and causing it to open by a
predetermined scoring pattern or knife blade penetration.
The rupture disc keeps breaking early, what's wrong?
Several factors can limit the usable life span of a rupture disc,
or derate the rupture disc, causing it to burst at a lower pressure.
Some of these include: pressurizing the system above the operating-to-burst-pressure
ratio; handling or installation damage; damage from corrosive media;
"shock" damage from system pulsations; and improper installation,
which may include installing the rupture disc upside down, misaligned,
overtorqued, undertorqued, failing to install all rupture disc elements,
and installing the wrong rupture disc in a particular installation.
Some of our rupture disc designs minimize or eliminate some of these
problems. If there is a problem with your overpressure safety system,
call our Sales Department. Our
Tech Team is skilled in investigating problems and finding solutions.
How do I know if the rupture disc is installed
correctly?
Use
the Installation Instruction sheet supplied with your rupture discs.
Each Installation Instruction was written specifically for a particular
rupture disc design, and describes the installation procedures in
detail to minimize the chance of improper installation.
Other Continental
Disc Corporation features that minimize error include C.D.C.'s innovative
Three-Dimensional Flow Direction Tag which is permanently attached
to most rupture disc designs, and provides instant visual verification
that the rupture disc has been correctly oriented into the system.
The 3-D tag extends beyond the holder to insure clear visibility
for easier installation and inspection after the rupture disc has
been installed. A customer-supplied identification number, pinstamped
on the tag, allows for easy verification of your inventory using
your system numbers.
Alignment pins
are installed in some rupture disc holders. Designed to mate with
holes in the rupture disc, these pins provide positive alignment
and assure the rupture disc is correctly oriented in the holder.
A J-Hook, welded
to the rupture disc holder inlet, provides easy alignment and proper
orientation relative to the flow direction. Plus, stainless steel
tags, attached to the holder inlet and outlet, specify the proper
flow direction.
Encapsulating
rings are available for most designs. These provide a solid place
for installers to hold rupture discs during installation, which
is especially important for thinner rupture discs (usually with
lower pressure ratings).
The best method
to prevent installation problems is education in proper installation
techniques. Contact the C.D.C.
Corporate Headquarters or your representative to learn more
about proper techniques, or about attending a technical seminar.
What
can I do to make sure the rupture disc operates as intended?
Proper rupture disc operation is mostly dependent on two factors:
specifying the design correctly, and proper installation. Contact
the C.D.C. Corporate Headquarters
or your representative if you are concerned about ensuring proper
operation in your overpressure relief systems.
Who is my representative?
If
the C.D.C. representative in your area has not already made contact
with you, we will be happy to refer you to them. Call the C.D.C.
Switchboard at 816-792-1500, or contact
us for a referral.
We re-evaluated our relief system, and it no
longer meets ASME Code relieving requirements. What can I do?
Our
rupture disc designs each have different certified flow resistance
values. A newer rupture disc design or a different configuration
may allow for greater relief capacity. In some cases, simply using
the certified value (rather than an industry standard estimate)
can show that an existing system meets new requirements. Check out
our CERTIFLOW™ literature
to see if using our certified flow resistance values can help you
meet your requirements.
Why aren't rupture discs kept in stock at C.D.C.?
The variety of rupture disc configurations (size, pressure, temperature,
material, linings, holder design, options) prevent C.D.C. from maintaining
stock on all rupture discs. Each lot is made to the customer's particular
specifications. This is one reason why rupture disc prices may change
from one order to the next; issues like lot quantity and material
cost have greater importance when the product is built to order.
How do I identify my rupture discs / How do
I reorder replacement rupture discs?
Every rupture disc lot made by Continental Disc Corporation is traceable;
the Manufacturing Number (pinstamped on the 3-D Tag or on the device)
tells C.D.C. everything about that rupture disc, right down to the
particular roll of metal it was made from. Supplying C.D.C. with
the Manufacturing Number insures that your new order will conform
to the specifications of the previous one. Care should be taken,
however, that your process environment has not changed since the
last order. For example, if the process temperature was increased
100 degrees Fahrenheit since the last order, the rupture disc materials
you are reordering may be inappropriate and should be ordered to
correct requirements. C.D.C. will stamp any customer-supplied tag
number on the 3-D tag, but the C.D.C. Manufacturing Number (also
on the tag) is what we use to trace a lot of rupture discs.
What is the difference between the manufacturing
range and the burst tolerance?
According
to the ASME Code, Section VIII, Division 1:
The Manufacturing
Design Range is a range of pressure within which the marked
burst pressure must fall to be acceptable for a particular requirement
as agreed upon between the rupture disc manufacturer and the user
or his agent.
Simply put,
the Manufacturing Range is the range of pressure in which a rupture
disc's marked rating must fall, in order to be accepted by the customer.
The Burst Tolerance
is the acceptable range in which a rupture disc might be expected
to burst. ASME code specifies a Burst Tolerance of +/- 5% for burst
pressures 40 psig (2,8 barg) and above, and +/- 2 psig (0,14 barg)
for burst pressures below 40 psig.
In summary:
the Manufacturing Range applies during the manufacturing
process; Burst Tolerance applies to the marked burst pressure after
the manufacturing process is done.
Some of our
rupture disc designs are available with a ZERO manufacturing range:
the burst pressure you specify will be exactly the burst pressure
marked on the tag. See the individual product bulletins for details
concerning Manufacturing Range, Burst Tolerance, and Zero Manufacturing
Range rupture discs.
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